Last Updated: Jul 26, 2026
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| Section | Weight | Objectives |
|---|---|---|
| Risk Based Process Safety (RBPS) Fundamentals | 15% | - Process Safety Culture
|
| Hazard Identification and Risk Analysis | 25% | - Hazard Assessment Methods
|
| Incident Investigation and Learning | 15% | - Investigation Methodology
|
| Measurement, Audit, and Continuous Improvement | 15% | - Performance Indicators
|
| Process Safety Management Systems | 30% | - Asset Integrity and Reliability
|
1. Discuss the advantages and disadvantages of using competent third-party auditors for facility process safety audits.
A) Third-party auditors provide independence but may lack site-specific knowledge and can be costly
B) Third-party auditors only provide benefits with no disadvantages
C) Third-party auditors are always less effective than internal auditors
D) Third-party auditors eliminate the need for internal audits
2. The President of a small chemical company with only one plant states that small companies do not need the same level of Process Safety competency as larger companies. Do you agree or disagree? Explain your answer.
A) Agree, because regulations are less strict for small companies
B) Disagree, because only large companies experience major incidents
C) Agree, because small companies have lower risk
D) Disagree, because process safety competency should be based on hazard and risk, not company size
3. Discuss the training needs for personnel who may be required to respond to a release of a hazardous substance within a chemical facility.
A) Focus only on theoretical knowledge of chemicals and hazards
B) Limit training to evacuation procedures only
C) Provide only basic PPE training without practical exercises
D) Provide comprehensive training including hazard recognition, emergency response actions, PPE use, and incident command understanding
4. The photo below represents part of the overhead piping for a reactor with a 90 psig maximum allowable working pressure (MAWP). Which of the following statements are correct? (select all that apply)
A) A rupture disc installed upstream of a relief valve can protect the valve from corrosion and fouling
B) A drain valve between the rupture disc and relief valve can compromise overpressure protection
C) The combination of rupture disc and relief valve is an acceptable overpressure protection configuration
D) The pressure gauge shown can be used to verify that the relief device is set correctly
5. Which of the following is generally a disadvantage of a rupture disc vs a relief valve?
A) Less expensive way to achieve corrosion resistance
B) Is relatively more susceptible to damage during installation
C) Reduced fugitive emissions - no simmering or leakage prior to bursting
D) Protect against rapid pressure rise caused by heat exchanger tube ruptures or internal deflagrations
Solutions:
| Question # 1 Answer: A | Question # 2 Answer: D | Question # 3 Answer: D | Question # 4 Answer: C,D | Question # 5 Answer: B |
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